Industrial Air Conditioning Installation Services

Manufacturing Facilities

Production Line Cooling

• Large-scale package unit installations (100-150kW) for assembly areas
• Spot cooling solutions for heat-intensive equipment
• Temperature-controlled clean rooms (18-22°C, 30-50% RH)
• Process cooling for industrial machinery (dedicated 50-75kW units)

Example Setup:

• Factory floor: 4x 150kW rooftop package units
• Clean room: 2x 50kW precision air handlers
• Quality control: 2x 30kW split systems
• Machinery cooling: Dedicated 75kW process chillers

Electronics Manufacturing

• High-precision cooling with ±0.5°C temperature control
• Humidity control systems (45-55% RH)
• HEPA filtration for dust-sensitive environments
• Anti-static air conditioning systems

Example Setup:

• Assembly area: 3x 60kW precision air handlers
• Testing lab: 2x 40kW specialized cooling units
• Component storage: 25kW precision cooling system

Warehousing & Logistics

Cold Storage Facilities

• High-capacity chillers (200-500kW) for large warehouses
• Multi-zone temperature control
• Airlock systems for thermal efficiency
• Emergency backup cooling systems

Example Setup:

• Main storage: 2x 400kW industrial chillers
• Loading docks: 4x 25kW spot coolers
• Transition areas: 2x 50kW package units

Distribution Centres

• High-bay cooling solutions
• Stratification control for temperature uniformity
• Dock area spot cooling
• Energy recovery ventilation for cost efficiency

Example Setup:

• Main warehouse: 6x 100kW rooftop units
• Picking zones: 4x 75kW package units
• Office spaces: 3x 20kW split systems

Data Centres

Server Room Cooling

• Precision cooling (30-100kW units)
• N+1 redundancy for reliability
• Hot/cold aisle containment
• Underfloor air distribution for efficiency

Example Setup:

• Server halls: 6x 100kW CRAC units
• UPS rooms: 2x 50kW precision cooling units
• Network closets: 2x 30kW backup cooling systems

Food Processing

Production Area Cooling

• Washdown-rated air conditioning systems
• Zoned temperature control
• Humidity management for food safety
• HACCP-compliant solutions

Example Setup:

• Processing zones: 4x 120kW stainless steel units
• Packaging rooms: 3x 80kW hygiene-rated systems
• Storage facilities: 2x 200kW industrial chillers

Pharmaceutical Manufacturing

Clean Room Installations

• HEPA and ULPA filtration integration
• Precision temperature control (±0.2°C)
• Humidity regulation (±2% RH)
• Pressure cascade systems for contamination control

Example Setup:

• Grade A rooms: 4x 50kW pharmaceutical-grade AHUs
• Grade B rooms: 3x 75kW clean room units
• Support areas: 2x 40kW standard air conditioning systems

Technical Specifications

Common System Components

1. Air Handling Units (AHUs)
   • Capacity: 30-500kW
   • Airflow: 5,000-100,000 m³/h
   • Filtration: G4 to H14
   • Variable speed drives for efficiency
   • Energy recovery modules
2. Chillers
   • Air-cooled: 100-1000kW
   • Water-cooled: 200-2000kW
   • Variable flow technology
   • Free cooling capability
   • Multiple compressor designs
3. Package Units
   • Capacity: 50-200kW
   • Integrated economisers for energy efficiency
   • BMS compatibility for smart control
   • Multi-zone cooling capability
   • Staged heating and cooling functions

Control Systems

• Direct Digital Control (DDC)
• Building Management System (BMS) integration
• Remote monitoring and diagnostics
• Predictive maintenance algorithms
• Energy management systems

Energy Efficiency Features

• Variable speed drives for optimised performance
• Heat recovery systems
• Free cooling integration
• Smart control algorithms
• Power monitoring and tracking
• Thermal storage solutions

Installation Considerations

Structural Requirements

• Roof weight capacity for large systems
• Equipment access for servicing
• Sufficient service clearances
• Vibration isolation for noise reduction
• Acoustic treatment to meet compliance

Infrastructure Needs

• Adequate power supply for system operation
• Backup power solutions for reliability
• Water supply (if applicable)
• Proper drainage for condensate management
• Network connectivity for remote control

Compliance & Safety

• Adherence to Australian building codes
• Environmental and energy efficiency regulations
• Industry-specific compliance (HACCP, GMP, ISO)
• Workplace safety and OH&S standards
• Fire safety and emergency ventilation compliance

FAQs

What is the best air conditioning for industrial facilities?

Systems with high efficiency, scalability, and precise control work best.

How do you ensure energy efficiency in large-scale cooling?

We use variable speed drives, energy recovery, and smart controls.

What maintenance is required for industrial air conditioning?

Regular inspections, filter changes, and system diagnostics are essential.

Can you install air conditioning in high-humidity environments?

Yes, we provide humidity control and dehumidification solutions.

Do you offer backup solutions for critical cooling systems?

Yes, we provide N+1 redundancy and emergency backup cooling systems.

Contact us now for expert industrial air conditioning installation for a free quote.